FOR SALE:

2002 Stewart & Stevenson M1085 Overland Expedition Vehicle

Ultimate Custom Overland Expedition Truck

This custom-built expedition truck is based on a 2002 Stewart & Stevenson M1085 military platform and was designed as a true long-range overland vehicle capable of extended off-grid travel in comfort. The truck is powered by a 7.2L Caterpillar 3126 turbo diesel paired with an Allison 7-speed automatic transmission, and features 3.07 highway gearing and EcoHubs, allowing comfortable cruising speeds of 65–70 mph (104-112KPH) while achieving approximately 10 mpg (4.25 km/l)—exceptional efficiency for a vehicle of this size.

The insulated habitat is built from a military aluminum communications box that was professionally extended to 21 feet (6.4 meter) and converted into a fully self-contained living space. Interior amenities include a full kitchen, dual refrigerator/freezers, a walk-in shower, separate water closet, full-size bed with home mattress, extensive cabinetry, and multiple entertainment and control systems. Large Arctic Tern windows, premium fixtures, and thoughtful layout choices create a comfortable living environment more comparable to a small home than a traditional expedition vehicle.

Designed for serious off-grid capability, the truck is equipped with 2,000 watts of roof-mounted solar, 1,200 amp-hours of advanced lithium battery storage, a 175-gallon (662 liter) freshwater system, and dual refrigeration units. These systems allow for extended travel without reliance on external power or frequent resupply.

A rear garage area houses the truck’s centralized power and water systems for easy maintenance access and features a Neodyne loader system capable of lifting up to 1,200 lbs (550 kg), allowing the transport of motorcycles, e-bikes, or cargo. Exterior features include dual powered awnings, extensive storage systems, custom fabrication work, and multiple spare tires.

The cab has been extensively upgraded with Scheel-Mann heated seats, sound and thermal insulation, air conditioning, upgraded electronics, and camera systems, transforming the original military platform into a comfortable long-distance touring vehicle.

This truck has been driven approximately 19,300 miles (31,000km), with over 18,000 miles (29,000km) of real-world travel completed during the last two years, allowing systems and design elements to be tested and refined. It has recently received a fresh fluid service, and all eight tires show strong remaining tread.

Major components in this build represent over $230,000 in investment, not including thousands of hours of custom design, fabrication, and labor. Comparable expedition vehicles from commercial builders often exceed $400,000–$600,000, making this truck a rare opportunity to acquire a proven, fully developed expedition platform without the long build timelines or premium pricing.

This vehicle has been featured in national publications, television segments, and widely viewed social media channels, accumulating more than 10 million views.

Personal computer, Garmin Overlander GPS unit, wall photos, and Drive The Globe logo decals are not included in the sale.

Features & Specifications

Garage / Systems Access

  • Neodyne Loader System (European designed) capable of lifting 1,200 lbs (550 kg)

    • Designed to load a motorcycle, e-bike, bicycles, or cargo

  • Centralized systems bay located in the garage for easy maintenance

  • Accessible systems include:

    • Battery bank

    • Inverter

    • Solar Controlers

    • Fuse panels & circuit breakers

    • Bluetooth control systems

    • Water pump, expansion tank, shut off valves & plumbing

    • Instant hot water heater

    • Water & Electric shore hook ups

    • External shower connections

Cab Upgrades & Comfort

  • Two Scheel-Mann Vario premium German heated seats with dual armrests

  • Freightliner Custom Comfort steering wheel

  • Custom cab insulation, door panels, and headliner for sound and thermal insulation

  • Aftermarket cab air conditioning system

  • Midwest Military door cup holders

  • Rear view & backup camera system

  • Overhead map lighting

  • Off-road lighting switch panel

  • Freight train air horn

  • Electronic voltage meter

  • RAM mount track system for cameras, phones, and accessories

  • Midland GMRS Radio

  • Iceco Refrigerator/Freezer

  • After market paddle lockable door handles

  • Upgraded push button exterior light controls

  • Custom Midwest Military center console including:

    • Marine radio

    • 4-speaker sound system

    • Multiple USB power outlets

    • cup holders

Power Generation Systems

  • 10 GoPower 200 watt solar panels

    • 2000 watts total power

  • GoPower IC3000 inverter / converter

  • 4 GoPower 30A MPPT solar controllers

  • 4 GoPower Advanced LiFePO4 blue tooth enabled smart heated batteries

    • 1,200 amp-hours total capacity

  • Shore power/ generator connection

  • GoPower PowerTrak monitoring screens

Water System

  • 175 gallon (662 liter) freshwater tank

  • Domestic and pump fill options

  • External submersible pump system to source from any body of water

  • 20 gallon (75 liter) grey water tank

  • Acuva LED purification system with filter and kitchen dispenser for drinking water

  • Instant hot water heater

  • Exterior shower

Interior Habitat & Living Space

  • Dometic 4-burner stove with oven

  • Microwave

  • Toaster

  • Nespresso coffee machine

  • Two-bowl farmhouse sink

  • Iceco dual-zone fridge/freezer

  • Dometic cassette toilet

    • Porcelain bowl

    • Connected water supply

    • Electronic level monitoring

  • Full walk-in shower

    • 32x32 inch (81x81 centimeter) pan

    • Rain head & hand sprayer

    • Full glass door

  • Separate water closet room with:

    • Full sized sink

    • Medicine cabinet

    • Toilet

    • Sliding privacy door

  • Full-size bed with 13 inch (33 centimeter) thick home mattress

  • Arctic Tern windows with integrated screens & blackout shades

  • Rear bedroom porthole window

  • 32" (81 cm) Amazon Fire TV

  • Amazon Alexa Echo Show

  • iPad lighting and systems control

  • Fold-out dining table with storage drawers

  • Full wardrobe with hanging space, drawers & shoe storage

  • Arctic Tern Wildlands three point locking insulated habitat entry door with screen

  • Over-cabinet ambient lighting

  • Ample cabinetry with integrated charging outlets

  • Pull-out kitchen accessory storage system

Climate Control

  • 4 MaxxAir vent fans

  • Dometic RTX 2000 12-volt air conditioner

  • Propex HS2800 marine habitat heater

  • Two 16-foot (4.8 meter) Dometic 9500 powered awnings with LED lighting

  • Blackout shades on all windows

Lighting

  • Full LED lighting throughout interior & exterior

  • Two Garmin Power Switch systems for Bluetooth lighting control

    • Control via iPad, phone, or cab command center

  • Underbody camp lighting

  • Nilight off-road driving lights

  • LED headlights & running lights

  • Additional backup lighting with warning buzzer

  • Added auxiliary rear and indicator lighting

Truck Mechanical

  • Caterpillar 3126 – 7.2L turbo diesel

    • 330 HP (246kw)

  • Allison 7-speed push-button automatic transmission

  • 3.07 highway gearing

  • EcoHubs (1 to 1 ratio in wheel hub assembly) installed

    • Comfortable cruising 65–70 MPH (104-112KPH)

    • Approx 10 mpg (4.25 km/l)

  • Air-over-hydraulic cab lift

  • Air-over-hydraulic spare tire crane

  • Central Tire Inflation System

  • Pac Brake Exhaust Brake 

Custom Body & Exterior

  • Custom cab cage with roof walking platform

  • 4 Zarges aluminum locking storage boxes

  • 3 underbody locking storage compartments

  • Custom fold-down rear deck

    • sunshade mounts

    • artificial grasscovering

    • aluminum military rear access ladder

  • 12 ft (3.65 meter) military aluminum communications box

    • Custom extended to 21 ft (6.4 meter) length

    • Fully insulated

  • Professional commercial body shop paint

  • Behind-cab rooftop storage boxes

  • Mounts for 4 x 20 lb propane tanks

  • Twin 60 gallon (227 liter) diesel fuel tanks

  • Freightliner mirrors

  • Military pintle hitch

  • Class III receiver hitch with trailer electrics

  • Custom rear bumper extension

  • Two spare tires

  • Rear mounted Rotopax fuel storage

  • Custom retractable patio & stair system for habitat entry

  • Paclock stainless steel door locks (cab and rear doors)

  • Roll-up rear garage access door

Why This Truck Is Different

There are many expedition trucks on the market today, but very few that combine this level of capability, real-world testing, and thoughtful design.

Unlike many builds that are completed and immediately sold, this truck has been tested and refined over more than 18,000 miles of travel during the last two years. Every system has been tested in real conditions and dialed in for reliability and ease of use. The inevitable “debugging phase” that most new expedition builds go through has already been completed.

This truck was also designed and built by someone deeply involved in the expedition vehicle community, with over 25 years in the adventure travel world and more than a decade designing and building custom expedition vehicles. The layout and systems were created with long-term travel in mind—prioritizing reliability, simplicity of maintenance, and true off-grid capability.

Another key difference is value. Large commercial expedition truck builders often charge $400,000–$700,000+ for vehicles in this class, largely due to labor costs, overhead, and long build timelines. This truck represents over $230,000 in major components alone, not including thousands of hours of design, fabrication, and development.

Unlike commercial builders, I do not build vehicles to profit from their sale. My work is supported through content creation, consulting, and the community that follows these builds online. Because of that, this truck will be offered far below the cost of a comparable commercial expedition vehicle, representing a rare opportunity for someone looking to step directly into a proven, fully equipped expedition platform.

Most importantly, there is no multi-year wait time. The truck is built, refined, and ready for its next adventure today.

Cost Analysis SBX Auctions

Reasonable auction closing range estimated at $170,000 - $230,000 (Reserve $150,000)

Estimated Build Cost (Component Replacement Value)

Base Truck Platform

  • Stewart & Stevenson M1085 truck purchase
    $69,000

  • Mechanical upgrades, EcoHubs installation, gearing, servicing
    $14,000

Subtotal: $83,000

Habitat Box & Structural Build

  • Military communications box acquisition & extension to 21 ft

  • Structural reinforcement, insulation, framing

  • Professional bodywork & paint

  • Custom deck, cab cage, roof platform, stairs, fabrication

Total Structural Build: $54,000

Electrical / Solar System

  • 2,000W solar array with mounts
    $5,000

  • GoPower IC3000 inverter / charger
    $2,500

  • 4 × GoPower 300Ah LiFePO4 heated batteries
    $9,500

  • 4 × MPPT solar controllers
    $1,700

  • Wiring, breakers, fuse panels, system integration
    $2,000

  • Power monitoring system
    $1,000

Subtotal: $21,700

Water Systems

  • 175 gallon freshwater tank system
    $1,500

  • Pump systems & plumbing
    $1,500

  • Instant hot water heater
    $200

  • Acuva LED purification system
    $800

  • Shower hardware & fixtures
    $1,200

Subtotal: $5,200

Climate Control

  • Dometic RTX 2000 12v air conditioner
    $3,000

  • Propex HS2800 heater
    $1,500

  • MaxxAir fans (4)
    $1,000

  • Two 16' powered awnings with lighting
    $6,000

Subtotal: $11,500

Kitchen & Appliances

  • Dometic stove / oven combo
    $1,100

  • Microwave, toaster, coffee machine
    $700

  • Two Iceco dual-zone fridge/freezers
    $2,500

  • Sink plumbing & installation
    $3,000

Subtotal: $7,300

Bathroom

  • Cassette toilet system
    $1,200

  • Shower enclosure & glass door
    $2,000

  • Vanity sink & cabinetry
    $1,300

Subtotal: $4,500

Windows & Doors

  • Arctic Tern windows & entry door package
    $4,500

Subtotal: $4,500

Interior Build & Furniture

  • Custom cabinetry and storage systems
    $10,000

  • Bed platform & mattress
    $2,000

  • Dining table system
    $1,500

  • Wardrobe & storage systems
    $2,000

Subtotal: $15,500

Cab Upgrades

  • Scheel-Mann Vario heated seats
    $5,500

  • Cab insulation, panels, headliner
    $2,500

  • Cab air conditioning system
    $3,000

  • Electronics, stereo, mounts
    $1,500

Subtotal: $12,500

Exterior Storage & Hardware

  • Zarges aluminum storage boxes (4)
    $3,000

  • Underbody locking storage boxes
    $2,000

  • Propane mounts & fuel systems
    $2,000

Subtotal: $7,000

Specialty Systems

  • Neodyne loader system (motorcycle lift)
    $4,000

  • Garmin lighting control systems
    $1,500

  • Off-road lighting systems
    $2,000

Subtotal: $7,500

Total Estimated Build Investment

Category

Cost

Base truck & mechanical

$83,000

Structural build

$54,000

Electrical & solar

$21,700

Water systems

$5,200

Climate control

$11,500

Kitchen & appliances

$7,300

Bathroom

$4,500

Windows & doors

$4,500

Interior build

$15,500

Cab upgrades

$12,500

Exterior storage

$7,000

Specialty systems

$7,500

Total Component Investment

≈ $234,200